The Upgrade
That Pays for Itself

Q: What types of rollers do you manufacture?

We manufacture precision rollers for many industrial applications. If your line relies on rollers, we can build it . Our team helps you choose the right core, coating, and process for longer run times and fewer changeouts. Send us your specs for a quick review.

Q: Can Thistle Roller repair or recondition my existing rollers?

Yes. We repair, recoat, and recondition worn rollers to extend their life and restore performance. In many cases, recovery is faster and more cost-effective than buying new. We guide you on which option saves the most over time . Ask for a cost comparison.

Q: What materials can rollers be made from?

We offer elastomers, rubber compounds, urethanes , and specialty materials built to handle heat, chemicals, abrasion, and heavy loads. We match the material to your process for consistent performance. Tell us about your application and we’ll recommend the right material.

Q: How long does it take to produce or repair rollers?

Turnaround ranges from a few days to a few weeks depending on size, condition, and coating. We give you clear timelines upfront so your plant can plan production without delays. Contact us for current lead times.

Q: Do you serve customers in both the U.S. and Mexico?

Yes. We support operations across the U.S. and Mexico with quick shipping and reliable communication. Many facilities rely on us for ongoing roller production, recovery, and service .

Keep Your Operation Rolling. Backed By The Industry's Leading Warranty

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Built to Roll.
Built to Last.

Heavy-duty rollers for people who don’t mess around with weak tools.

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Building Precision Rollers with Integrity & Craftsmanship Since 1957

Trusted by manufacturers for durability, accuracy, and unmatched service.

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Precision Rollers.
Reliable Service.

Custom-engineered rollers and coatings trusted across manufacturing industries.

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Backed by the Industry’s Leading Warranty.

Our rollers are engineered right the first time and built to last.

70

Years of Experience

Proudly serving clients across the U.S. and Mexico since 1957

For over sixty years Thistle Roller Company, Inc. has continually upgraded its production methods and equipment to remain the leader in precision manufacturing, reconditioning, and recovery services for industrial rollers.

Services

Manufacturing

We manufacture rollers of every type and material for a wide range of industrial applications.

Roller Types

Here's a partial list:

Recondition & Maintenance

We recondition, repair, and maintain all roller types, restoring them to precise operating condition.

Processes

Recover

We recover worn or damaged rollers using high-quality materials for extended performance and durability.

Materials

Our Latest Technology

HVOF Coating Technology Chromium & Tungsten

High Velocity Oxygen Fuel (HVOF) process applies tungsten carbide or chromium carbide coatings. Designed to replace chrome plating.

• Coating thickness up to 50 mils (vs. plating limits)
• 5X more wear-resistant than hard chrome
• Protects base metals
• Faster than chrome plating
• No size limitations
• Can be applied on-site at customer location

Best Used For:

High-performance, wear-resistant roll coatings beyond chrome capabilities

ThistleFusion XtremeGlass
Hybrid Polyurethane

Advanced hybrid polyurethane developed by Thistle Roller. Proprietary material designed to outperform standard roller coverings.

• Extreme Abrasion Resistance
• Superior Cut & Tear Resistance
• Near Self-Healing
• Heat & Chemical Resstance
• Hold Its Shape
• 2-Year Warranty

Exclusive TRC innovation; longest life span; warranty-backed; reduces downtime, maintenance, and costs.

Industries Served

We support OEM and MRO operations in a wide range of industries across North America.

Our State-Of-The-Art Facilities

State-of-the-art injection and precision refinement deliver superior accuracy and reliability.

Technology invested. Quality delivered.

A modern, purpose-built facility dedicated to precision roller manufacturing and recovery for industries across Mexico and North America.

High-capacity machining and grinding equipment operated by skilled technicians to deliver consistent, repeatable performance on every roller.

Mirror-finish chrome roller produced through advanced polishing and plating processes for maximum durability and a flawless surface.

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Frequently Asked Question

Have questions about our rollers, materials, or services? Here are a few of the most common:

What types of rollers do you manufacture?

We manufacture precision rollers for many industrial applications. If your line relies on rollers, we can build it. Our team helps you choose the right core, coating, and process for longer run times and fewer changeouts.

Send us your specs for a quick review.

Can Thistle Roller repair or recondition my existing rollers?

Yes. We repair, recoat, and recondition worn rollers to extend their life and restore performance. In many cases, recovery is faster and more cost-effective than buying new. We guide you on which option saves the most over time.

Ask for a cost comparison.

What materials can rollers be made from?

We offer elastomers, rubber compounds, urethanes, and specialty materials built to handle heat, chemicals, abrasion, and heavy loads. We match the material to your process for consistent performance.

Tell us about your application and we’ll recommend the right material.

How long does it take to produce or repair rollers?

Turnaround ranges from a few days to a few weeks depending on size, condition, and coating. We give you clear timelines upfront so your plant can plan production without delays.

Contact us for current lead times.

Do you serve customers in both the U.S. and Mexico?

Yes. We support operations across the U.S. and Mexico with quick shipping and reliable communication. Many facilities rely on us for ongoing roller production, recovery, and service.

View Our FAQs