Standard roller coverings eventually wear out, tear, or lose their shape. When that happens, you get production slowdowns, unplanned downtime, more maintenance costs, and sometimes expensive replacements.
• Steel Mills
• Paper & Tissue Manufacturing
• Textiles & Packaging
• Roofing & Construction
• Food & Agriculture
Facing heat, chemicals, and constant wear. When those rollers fail, production stops and downtime gets expensive fast. It combines the toughness of ceramics with advanced engineering to outlast traditional polyurethane covers.
• Steel Mills
• Paper & Tissue Manufacturing
• Paper Mills
• Textiles Manufacturing
• Glass & Wood Processing
Embossing rolls demand consistent heat transfer, surface stability, and durability under continuous operation. When standard roll covers wear unevenly or lose physical properties, emboss quality suffers, and downtime increases.
• Steel Mills
• Tissue Mills
• Paper Mills
• Tissue Converting
Rolls operating in aggressive media often swell, lose hardness stability, and fail prematurely. Once nip pressure becomes inconsistent, performance drops, and production interruptions follow.
• Corrugated
• Paper Mills
• Agriculture
• General Industrial
High-load applications accelerate wear and push standard compounds beyond their limits. Excessive abrasion and compression lead to early failure and increased downtime.
• Corrugated
• Paper Mills
• Textile Manufacturing
• Agriculture
Wet – end applications expose rolls to constant moisture, slippage, and abrasive conditions. Traditional covers absorb water, increasing wear on wires and felts reducing efficiency.
• Paper Mills
• Breast Rolls
• Wire Rolls
• Felt Rolls and Guide Rolls
Most embossing rolls break down faster than they should. Standard coverings swell, wear out, and lose their ability to hold pressure, which leads to uneven embossing, costly downtime, and frequent replacements. That means you’re spending more money just to keep your equipment running
If your embossing rolls wear out too fast, your production slows down, costs go up, and quality of your tissue suffers. The EmboFlex Pro 9XI16-7 Series is built to solve that. With EmboFlex Pro 9XI16-7, your equipment runs longer your tissue quality improves, and you spend less on replacements.
AquaShieldX was built to thrive where others fail outperforming standard formulations by up to 200% in aggressive aqueous and high-heat conditions.